Cullinan

Cullinan is one of the world's most celebrated diamond mines and is renowned for producing many of the most spectacular diamonds ever seen. It earned its place in history with the discovery of the Cullinan diamond in 1905, the largest gem diamond ever found at 3,106 carats rough, and it has produced more than a quarter of all the world's diamonds weighing more than 400 carats. It is also the world's only significant source of truly rare and highly valuable blue diamonds.

The Cullinan kimberlite pipe is the second largest indicated diamond resource in the world by in-situ value and totals some 204 million carats (including tailings). In July 2008, Petra (as part of a Petra-led consortium) completed the landmark acquisition of the Cullinan mine from De Beers for a total cash consideration of R1 billion.

Petra is currently implementing an expansion plan at Cullinan which will take production from just over 920,000 carats in the 2010 financial year to 2.6 million carats by 2019.

Cullinan vital statistics

Size of kimberlite pipe
32 hectares at surface
Commencement of mining
1903
Acquisition by Petra Diamonds
Cullinan Consortium

July 2008
Ownership
Petra Diamonds Limited: 74%
Thembinkosi Mining Investments (Pty) Ltd: 14%
Petra Diamonds Employee Share Trust: 12%
Operator
Petra Diamonds
Total resources
204.6 million carats
Type of mining
Underground block cave
Depth of mining
(metres underground)

747
Status
The current level of production will be ramped up from an initial 1.99 Mtpa to Petra’s interim target of 2.4 Mtpa (1 million carats) to year 2014. After this, there are plans in place to increase production to 4 Mtpa (2.2 million carats) by 2019.

Ownership

The Petra Diamonds Cullinan Consortium (“PDCC”) acquired Cullinan as a going concern on 16 July 2008 and Petra is the technical operator of the mine on behalf of PDCC. PDCC comprises Petra Diamonds Limited (74% interest) and various BEE partners (26% interest), which include a 12% employee share trust stake.

Location

Cullinan is located some 30 kilometres east of Pretoria, in Gauteng Province, South Africa. The mine is accessed by a tar road, and water and power facilities are readily available and in place.

Geology

The Cullinan Kimberlite pipe occurs within the stable, three billion year old Kaapvaal Craton and intrudes rocks of the Transvaal Supergroup (Pretoria and Rooiberg Groups), Bushveld Complex and the younger Waterberg Group.

Mining methods

The large pipe has allowed a variety of mining methods to be utilised in exploiting the orebody. Open pit mining was carried out to a depth of 189 metres. Other mining methods used above the gabbro sill included open benching and block caving. Initially, underground mining used the sub-level open bench mining method but over time methods and systems were adapted according to differing ground conditions. In the early 1970s cave mining using scrapers was implemented and sub-level open stoping was implemented in the early 1980s. Petra is currently mining the B-Cut levels at a depth of 747 metres using mechanised trackless block-cave mining.

Operating review

UnitYear ended
30 June 2010
Year ended
30 June 2009
Variance
Production
Diamonds producedCarats927,931888,595+4%
GradeCpht38.541.0-6%
Sales
RevenueUS$M127.051.2+148%
Diamonds soldCarats903,861780,663+16%
Average price per caratUS$14166+114%

In the 2010 financial year, Petra increased production at Cullinan by 4% to 927,931 carats and achieved an average value per carat of US$141. This average was lifted considerable by the sale of the 507 carat Cullinan Heritage diamond in February 2010 for US$35.3 million, the highest price on record for a rough diamond and a reflection of the incredible rarity of the stone, which combines its remarkable size with exceptional colour and clarity. The Cullinan Heritage joins an historic list of famous and important diamonds which have been recovered from the celebrated Cullinan mine.

The sale of the Cullinan Heritage served to significantly increase the average value per carat achieved at Cullinan for the Period, but even without including this exceptional sale, the average value per carat would have been US$101, still up 53% on the previous year.

During the 2010 financial year, overall grade at Cullinan decreased by approximately 6%, further to:

  • an increase of the bottom cut for slimes discard from 0.8mm to 1.3mm (although the effect on total revenue is not significant due to the increased average value per carat achieved);
  • higher than average rainfall in South Africa in the months to April 2010 resulting in wet ore having to be pulled from many of the mature crosscuts. This diluted ‘muddy’ ore affects grade due to the significantly increased moisture content. The increased moisture content accounted for approximately 4% of hoisted tonnes and resulted in an approximate 1.5 carats per hundred tones reduction of grade; and
  • the depletion of the higher grade OSP tailings, with the lower grade run of mine (“ROM”) tailings now being treated.

Outlook

The current level of 1.99 mtpa will now be ramped up to our interim target of 2.4 mtpa (1.0 million carats) from underground mining to year 2014. To achieve this sustainable production over the next five years, new tunnels are being established on the 747 level for the AUC and the BA West blocks. In addition, "gap filler" tonnes are being derived from the BA 5 block on the 630 level, where previously abandoned areas have been rehabilitated.

Significant advances have been made in studies to take advantage of the 204 million carat resource base that exists at Cullinan. It is anticipated that running concurrently with the previously mentioned capital expenditure programmes, an expansion programme to gain access to the first portions of the C-Cut will be put in place. This envisages upgrading (and simplifying) of the total material handling infrastructure which, amongst other things, includes the upgrading of existing winders and deepening of existing shafts for production from the 858 metre level so as to reach full production of 4 mtpa at an anticipated grade of 55 carats per hundred tonnes ("cpht") to recover 2.2 million carats by 2019. The higher grade of 55 cpht is due to the mining of the higher grade western block at the deeper levels.

In order to bring to account the large tailings resource of 165 million tonnes (16.7 million carats), design work for a new tailings treatment facility is being finalised. This will cater for treatment of 1 million tonnes (100,000 carats) per annum by 2012, ramping up to 4 million tonnes (400,000 carats) per annum by 2014. Resources are sufficient to sustain this level of treatment for a period of 40 years.

This roll-out will result in the current level of diamond production of 888,595 carats increasing to 2.6 million carats per annum by 2019.

To achieve the above capital expenditure programmes, Petra's in-house planning shows that an estimated R2,9 billion (US$357 million) (2009 money) will be spent over the 10 year life of the expansion programme until 2019.

Current cash flow estimates indicate that approximately US$30 million of capital expenditure funding will be required during the period to 2012, whereafter it is expected that the mine will generate sufficient cash flow to fund the remaining capital expenditure programme. This leaves Petra with the flexibility to consider various other funding mechanisms to ensure maximum cash flow to Petra's shareholders.

Reserves and Resources (as at September 2009 Resource statement)

CategoryGrossNet attributable
 Tonnes
(millions)
Grade
(cpht)
Contained
Diamonds
(millions)
Tonnes
(millions)
Grade
(cpht)
Contained
Diamonds
(Mcts)
Diamond reserves per assets
Proven
Probable14.53338.275.56210.75438.274.116
Sub-total14.53338.275.56210.75438.274.116
Diamond resources per asset
Measured
Indicated255.14471.44182.279188.80671.44134.886
Inferred166.44710.0416.716123.1710.0412.37
Sub-total421.59147.20198.994311.97847.20147.256
Total  204.556  151.372

Notes:

  1. Resource tonnes and grade based on block cave depletion modeling, and include external waste.
  2. Reserve carats and grades are factorised as per the following plant liberation factors: "Brown" kimberlite 75.8%, "Grey" kimberlite 71.4%, and Hypabbysal kimberlite 71.8%.
  3. Resource bottom cut-off: 1mm
  4. Reserve bottom cut off: 1.2mm

Cullinan is one of the world’s most celebrated diamond mines and is renowned for producing many of the most spectacular diamonds ever seen.

© 2010 Petra Diamonds